Soup Design · Technical Reference

WIRE IT
ONCE.
WIRE IT RIGHT.

A look at why our toolless fuse block outperforms every screw-terminal block you've ever used — and why it matters on the water, on the road, and anywhere things get rough.

Toolless Fuse Block – 3D view Labeled diagram Top view Side view Render

THE PROBLEM WITH SCREW TERMINALS

Every traditional fuse block on the market is built around the same concept: a threaded post, a washer, and a nut or screw that you tighten down onto a ring or spade terminal. It's a design that dates back to early industrial wiring — and it shows.

Screw terminals are slow to install, require a multitude of different tools, demand precise torque to avoid either loose connections or crushed insulation, and — critically — they back out. Vibration is the enemy of every threaded fastener, and a marine or automotive environment is nothing but vibration.

We built our Toolless Fuse Block to fix all of that from the ground up, using genuine Wago spring-clamp connectors as the core technology.

INSTALLATION IN SECONDS, NOT MINUTES

With a traditional fuse block, wiring a single circuit means stripping the wire, crimping a terminal using a specialized crimper, and tightening a threaded fastener often in a hard to reach spot. Many traditional fuse blocks rely on phillips head hardware further increasing the difficulty of properly and consistently tightening the screws.

With Wago lever locking connectors, the process is: strip the wire, insert it into the connector and close the lever. That's it. The spring clamp seats automatically, applying consistent, calibrated clamping force every single time. No crimping. No tools. No torque spec. The connection is made the instant the lever is closed.

In practice, each circuit takes minutes with a conventional fuse block that can be completed in seconds with our block. That's time back in your day, and less time your project sits unfinished.

01
No Crimping Required
Skip the terminal crimper entirely. Stripped wire goes straight into the Wago clamp.
02
No Torque Spec
Spring clamps self-calibrate. Over-tightening and under-tightening are not possible.
03
Fully Reversible
Wago levers release cleanly. Rewire, reroute, or reconfigure any circuit without damage.

CONNECTIONS THAT CANNOT BACK OUT

Every threaded connection depends on one thing: bolt preload — the clamping force generated when a fastener is properly torqued. That preload is what holds the joint together. But in practice, screw terminals on fuse blocks are almost never correctly torqued. Working in tight spaces with a basic screwdriver, on terminals that really require a calibrated torque tool, the right preload is rarely achieved. That matters enormously, because a connection that starts with insufficient preload enters the loosening cycle immediately.

Once preload begins to drop — from vibration, thermal movement, or under-torquing — the joint becomes progressively more susceptible to further movement, which drops preload further still. It doesn't plateau. It compounds. The graph below, sourced from Bolt Science research on threaded fastener behavior, shows this clearly: even fasteners specifically engineered to resist loosening collapse rapidly once the cycle starts. A fuse block terminal tightened by hand with a screwdriver never had a chance.

Graph showing rapid bolt preload collapse under vibration — loosening accelerates once it begins
Figure ref. Loosening of a prevailing torque nut under intermittent axial and transverse joint loading. Note how preload collapses rapidly once loosening begins — and that this behavior is characteristic of all threaded fasteners, including those designed to resist it. Source: Bolt Science — Self-Loosening of Bolts and Nuts

A terminal tightened with a screwdriver in a tight space never had the preload it needed — it was already failing the moment you finished.

— Why connection longevity is tough to achieve with a screw terminal

Wago spring-clamp technology sidesteps this entire failure mode. There is no preload to lose, no thread friction to overcome, no rotational loosening mechanism at all. A hardened steel spring applies constant inward clamping force directly to the conductor — and that force does not diminish with vibration, time, or thermal cycling. The connection either is or it isn't. There is no in-between state that slowly becomes a problem.

THE HIDDEN COST OF A BAD CRIMP

Crimping a terminal onto a wire seems straightforward, but companies spend enormous amounts of money to ensure it is done consistently and correctly. An improperly crimped wire introduces a failure mode that's easy to miss: stress concentration. When a crimp terminal is compressed onto a conductor, the deformation is rarely perfectly uniform. The sharp transition between the crushed crimp barrel and the free wire beyond it creates a localized stress riser — a point where mechanical load concentrates every time the wire flexes. Under vibration, that point flexes continuously. Over time, individual strands begin to fatigue and fracture, one by one, until the conductor cross-section is reduced enough to cause resistance heating, intermittent faults, or outright failure.

A proper connection requires specialized terminals for the appropriate wire size and a specific crimper for that style of terminal. These tools can become extremely expensive for a professional grade crimp and even then the tool can wear and require recalibration.

Wago spring-clamp connectors eliminate this entirely. The conductor is held by distributed spring pressure across its full cross-section, with no deformation and no abrupt transition point. The wire exits the clamp cleanly, stress is spread evenly, and there is no fatigue initiation site. The connection that's hardest to get right with a crimp tool is the one that requires no thought at all with a Wago terminal.

Feature Traditional Screw Block Soup Design Toolless Fuse Block
Tools required Screwdriver + crimper + wrench ✓ None
Vibration resistance Loosens over time ✓ Spring-clamp — permanent
Output wire range Requires specific crimp terminals for each size ✓ 24–12 AWG per circuit
Input wire range Requires specific crimp terminals for each size ✓ Up to 8 AWG
Rewire / reconfigure Requires tools, time consuming ✓ Lever release, almost instantaneous
Switched + always-on circuits Rarely built-in ✓ 6 switched + 3 always-on
Input fuse protection Usually not included ✓ Integrated input fuse
Connector reliability Requires periodic inspection ✓ Set and forget

SMARTER CIRCUIT DESIGN, BUILT IN

The Toolless Fuse Block isn't just a better connector system — it's a better-designed block overall. The circuits are split between switched (controlled by your ignition or master switch) and always hot. This matches how most real installations actually work: some accessories should only run when the key is on, while others — bilge pumps, emergency lighting, alarm systems — need to stay powered at all times.

Maximum input is 30A on 24–8 AWG wire, with each individual circuit protected up to 20A via ATM Mini fuses — a compact, widely-available blade fuse format stocked at virtually any auto parts or marine supply store.

BY THE NUMBERS

Total Circuits
9 (6 switched + 3 always-on)
Connector Technology
Genuine Wago Push-In Spring Clamp
Maximum Input
30A
Input Wire Range
24–8 AWG
Max Per-Circuit Output
20A
Output Wire Range
24–12 AWG
Fuse Type
ATM Mini Blade
Max Ambient Temperature
150°F (65.5°C)
Mounting
2× holes, up to ¼" screw
Enclosure
ASA FDM 3D Printed

BUILT FOR WHERE IT MATTERS

Our Toolless Fuse Block is purpose-built for environments where connections are hard to reach, vibration is constant, and failures are not acceptable. That means marine, automotive, off road vehicles, industrial equipment or any environment where vibrations work screw terminals loose over time. It means custom applications where interchangeability is key, or a first time build of a complicated multi circuit system where reworks are bound to happen.

It's equally well-suited to anyone who values their time. If you've ever spent an afternoon wrestling with a conventional fuse block only to have a circuit fail six months later, you'll understand immediately why push-in connectors with spring clamps change the equation. Install it once. Wire it in minutes. Trust it completely.

Soup Design

STOP
SCREWING
AROUND.

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